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2005 Volkswagen Jetta Wagon

July 1, 2022 By Gauge Magazine

2005 Volkswagen Jetta Wagon owned by Kynon Johnson

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Issue
July 2022
Owner
Kynon Johnson

Ride Details

Original Cost
7000
Build Cost
15,000
What was the inspiration?
I grew up around cars. When I was born, I rode home from the hospital in my parents ‘91 geo storm. As I got older and could have my own cars I learned from my dad and tried learning anything else I could teach myself. Before I got my wagon I remembered seeing another TDI wagon on air and knew I needed one. I then got one and wanted to make a very “period correct” build after seeing old brochures of when the body kits were popular in the mid 2000’s.
How long did it take you to build?
4 years over time
How long have you been building?
I really didn’t start actually building until I got this wagon around 4 years ago. It was my only car to begin with but has been just my fun car for the last couple years since I starting doing more custom work on it.
Your future plans?
This winter I plan to redo the engine bay since it’s been completed for over 2 years. I want to refinish the body work and smooth everything out more. I would also like to do performance upgrades now that I have the majority of the interior and exterior work done. In the next couple years the plan is to repaint the whole car but I have yet to determine exactly what I want to do with it. I do plan to bring more blue alcantera into the door and build a trunk setup as soon as I decide what brand audio I want to run.
Vehicle history
I bought the car and it was bagged but had nothing to correct any of the suspension geometry. Everything else about the car was completely stock. It only had 134k miles on it when I bought it but not just rolled over 190k.
Thanks to
Biggest thanks goes to my dad who has helped teach me and then also be a person to call when I couldn’t figure something out. Halbasch Fabrication for helping with the frame notches and subframe when I didn’t have a welder to do that work, and for giving me tips and tricks while I was doing my engine bay shave and wire tuck.

Engine Details

Make
Volkswagen 2005
Cylinders
4
Displacement
1.9L
Engine Mods
Tuned TDI engine. Darkside Development upgraded side mount intercooler and piping with PD150 intake manifold. I sanded and polished the manifold and piping. I started the shaved and wire tucked engine bay in a tiny one car apartment garage. I did all of the body work there and extending the harness. Once I started parting, I was told I had to stop and move it somewhere else. I had to move it to a storage unit to finish the painting and reassemble the engine bay. Total with all the delays the engine shaving and wire tuck took 5 month on its own.
Engine Add Ons
Swoops Built stubby oil dipstick. Custom 3” aluminum MAF housing.
Chrome or polish
Zealous Hardware beauty washers that I purchased raw and polished myself.

Chassis Details

Chassis
Halbasch Fabrication 1” raised subframe. VW R32 control arms. 1” motor mount spacers. Rear drop plates
Mods to Frame
Double frame notch and tierod clearance by Halbasch Fabrication
Spindles
VW R32 spindles
Valve Info
Airlift V2 digital management
Airbag Info
Airlift slam series
Other Mods
Custom front upper fixed camber plates

Wheels Details

Front Wheel Type
Autoart VY
Rear Wheel Type
Autoart VY
Front Wheel Size
18x9.5
Rear Wheel Size
18x10
Front Tire Size
215/40
Rear Tire Size
215/40

Paint Details

Color
Reflex Silver
Paint Type
Oem/ custom parts painted
Painted By
Steven Summers
Graphics By

Body Details

Grille
Caractere
Bumpers
Front votex main portion with a caractere valence molded into it along with shaved side markers. Rear caractere valence extended to fit the wagon with a custom molded dual exhaust cutout.
Wing
Caractere
Addon Accessories
Hagus m3 style mirrors, mattig headlight covers
Body Mods
The body has a full caractere body kit that I have pieced together over time. Front and rear valance, side skirts, grill, spoiler, exhaust tips, and floor mats. The hatch is a European hatch that I shaved the emblem off of.
Body Mods by
Myself

Interior Details

Steering Wheel
VW R32 steering wheel
Head Unit
Kenwood
Shifter
Black Forest Industries blue alcantera weighted knob and boot
Seats
Audi S3 blue alcantera Recaro seats
Tint Percent
None
Upholstery Description
Seat Arosa headlight switch and HVAC knobs from Europe. Brush GLI trim and pedals, D-pad mirror switch from a passas. Caractere floor mats. Oem retractable pet barrier. Wrapped all the pillars and headliner black and switched all grey pieces to black as well.

2005 Volkswagen Jetta Wagon

2005 Volkswagen Jetta Wagon owned by Kynon Johnson

The 2005 Volkswagen Jetta Wagon owned by Kynon Johnson is a beautiful example of a “period correct” build that showcases the mid-2000s body kits. Johnson’s inspiration for the build came from his childhood spent around cars and his desire to make a unique and exciting build. The 1.9L TDI engine is the heart of the vehicle and has been upgraded with a tuned engine, Darkside Development intercooler and piping, and a PD150 intake manifold. The engine bay has been shaved and wire-tucked for a clean, minimalist look.

The chassis of the wagon has also undergone significant modifications, including a raised subframe from Halbasch Fabrication, VW R32 control arms, motor mount spacers, and rear drop plates. The suspension has been upgraded with Airlift Slam Series airbags and V2 digital management, making it easy to adjust the ride height on the fly. The Autoart VY wheels are the perfect complement to the exterior of the wagon, with a front size of 18×9.5 and rear size of 18×10.

The body of the wagon is where Johnson’s creativity and vision really come to life. The full Caractere body kit has been pieced together over time, including the front and rear valance, side skirts, grill, spoiler, exhaust tips, and floor mats. The hatch is a European hatch that Johnson shaved the emblem off of, giving it a sleek look. The paint is a beautiful Reflex Silver, and the exterior has been accented with custom painted OEM parts.

The interior of the wagon is just as impressive as the exterior, with Audi S3 blue Alcantara Recaro seats, a VW R32 steering wheel, and a Kenwood head unit. Johnson has wrapped all the pillars and headliner in black and switched all grey pieces to black as well.

Johnson’s 2005 Volkswagen Jetta Wagon is a stunning build that showcases the best of the mid-2000s body kits while incorporating modern upgrades for a unique and exciting ride. The attention to detail is evident in every aspect of the build, and the result is a truly impressive and inspiring vehicle.

Owned by: Kynon Johnson

Photos by: Dan Davis


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Filed Under: Features, July 2022 Tagged With: 2005 Volkswagen Jetta Wagon, air ride, airlift, Autoart wheels, body kit, car build, Caractere body kit, custom, Custom Car, custom paint, engine bay, Feature, Jetta, Jetta Wagon, Kynon Johnson, performance upgrades., R32 steering wheel, Recaro seats, Reflex Silver, subframe, suspension geometry, Volkswagen, VW, VW TDI, wire tuck


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